Cases

Sanitary Pump Retrofit for Brazilian Food Processor

Challenge:A major food‑processing plant in São Paulo needed to replace sanitary pumps on its dairy‑pasteurization line within 72 hours to avoid spoilage of perishable inventory.

Result:The pasteurization line was back online in 62 hours, preserving over 50 tons of dairy products, avoiding €75,000 in product spoilage, and reinforcing the client’s confidence in emergency support planning.

Obsolete PLC Module Replacement for UK Water Utility

Challenge:A regional UK water treatment facility relied on a Siemens S5 PLC rack out of production for over 15 years, and when a critical CPU module failed, they faced regulatory non‑compliance unless restored within 14 days.

Result:The system was restored on Day 12, maintaining continuous water treatment, and the customer saved 40% compared to an OEM upgrade, as well as an estimated £30,000 in downtime penalties.

Custom Robotic Gripper from China for Polish OEM

Challenge:A Polish automotive supplier needed a bespoke 6‑axis robotic gripper with integrated torque sensing for its EV battery assembly line — and no off‑the‑shelf solution existed, with CE certification required before launch.

Result:Line commissioning began one week ahead of schedule, throughput increased by 15%, and the client secured a major Tier 1 contract, gaining a crucial first‑to‑market advantage.

German‑Manufactured Pump Export to Spain

Challenge:A large paper mill in Valencia, Spain suffered a catastrophic failure of its main high‑pressure water pump during a critical production run and had just ten days to secure and install a replacement before a full shutdown threatened significant penalties.

Result:The pump was online in nine days, avoiding a full shutdown, restoring 95% of mill capacity within 24 hours, and saving the client over €50,000 in lost‑production penalties.

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